Showing posts with label dyes - chemical and synthetic. Show all posts
Showing posts with label dyes - chemical and synthetic. Show all posts

Wednesday, 15 October 2008

frugality (blog action day - poverty)


"Frugality does not mean poverty or deprivation. It means the wise use of resources."

Paul Hawken in 'The 11th Hour'.
For full quote, see NPQ (4th from bottom).



Rather than write about poverty, the theme of this year's Blog Action Day, I thought instead I'd consider the wise use of resources as the means to avoid it. Partly I am inspired by that wonderful organisation Practical Action which devises and/or introduces very simple technologies to lift struggling communities out of dependency or poverty.

A recent mailout from Practical Action describes a fish-rice culture introduced to Bangladeshi rice farmers. A minor re-design of rice fields allows fish to also grow there. The rice thrives from the fish naturally fertilising it, consuming insect pests and circulating oxygen, giving an apparent 10% increase in yield and savings in purchased pesticide and fertiliser. As well as having fish to eat, the farmers now also grow vegetables and bananas on the dykes.

Fish-rice culture reminds me of the traditional silk production cycle – silkworms feeding on mulberry bushes, the cocoon waste following silk harvesting fed to fish in the pond, with fish waste being scraped from the pond floor annually to fertilise the mulberry bushes.

My dream is to find a similar cycle for woad production. At the moment, in theory, I can use organic chicken manure to fertilise soil (for nitrogen content). Perhaps chickens will eat post-extraction plant waste, but there isn't much of it (currently it goes in the compost bin). Perhaps as woad is such a slug-magnet there'd be mutual benefit with poultry living alongside? Whether simple or complex the cycle turns out to be, I said it was a dream and probably it will stay that way. I don't have and am unlikely to ever have enough land to grow enough woad for all my own dyeing – I will always need to buy it in.

Earlier in the year I visited Ian Howard in Norfolk, who's been at the forefront of woad revival in Britain for some years now. Since processing my comparatively meagre crop a month ago I have thought a lot about the time and effort he must put in, leading to the high cost of woad-sourced indigotin. Occasionally I've wondered whether it is really worth it... but then think back to Procion dyes and the minimal information available about its production. It means so much more to know who has grown and produced the dye and where, how, and why! To know this farmer has and is increasing specialist knowledge of the crop, knowledge that would have been garnered over generations of past woaders. To trust that he knows he needs to take care of his land in order to continue to grow it, and to maintain both quality and financial return. That must mean a wise use of resources.

Synthetic dye... dye with no entity, no place, let alone no place in nature, and virtually no history. Dye without a soul. Manufactured anonymously somewhere in the world from petrochemical from somewhere else in the world, packaged up and sold on somewhere else again. There is no trail, no depth – any dyeing from this becomes just a colour, nothing more. So how to be sure resources have been used wisely? Impossible, it seems, with Procion MX.

One is cyclical, working within nature's limits; the other based on linear production. Cyclical is frugal, implying taking only what nature can afford – some years not much, but in others a bonanza. In comparison linear can only ever lead to poverty somewhere for someone, surely?


update, midnight at end of Blog Action Day

Having spent the last hour reading other blogger entries for this day addressing poverty, I have felt moved enough to do something more (the concept of Blog Action Day works!). Instead of occasional donations I am setting up a regular payment to Practical Action. Their donation page says the following:

Please do something special today. Offer the hand of friendship to poor communities by making a regular donation by Direct Debit. Be part of the solutions that will change the lives of people in poor communities day after day, year after year.

For over 40 years Practical Action has been investing in simple and extremely effective technologies that give determined people the power to change their lives. Our experience tells us that you can’t solve poverty by giving handouts – instead we work together with people in their homes and communities, listening and learning from them. We work at the heart of desperate communities across the world, helping people to find simple, sustainable solutions to problems they face.

- We don’t believe in imposing quick fixes. So we make sure that all our projects are sustainable, use local materials and are organised and run by local people
- We overcome poverty across the world using practical, tangible and often innovative solutions. We use simple technologies and share our knowledge widely.
- We make sure that the money that funds our work goes directly to our offices in that country rather than the government, so you can be sure the money goes only to the people who need it.




Tuesday, 24 June 2008

procion dye shelf life

Procion MX one year shelf life? Tosh! Who started this myth? I've tested it using 18 month old magenta (red MX-8B), yellow (lemon yellow MX-8G) and black (Kenactive black K2647) and 11 month old cyan (turquoise MX-G) - all acquired at the same time (I think). They looked fine after painting, but once boiled the cyan obviously didn't fix well, as shown in the first photo. (I made the colour wheel ten or more years ago - the centre has 100% strength primary and secondary colours, with tertiaries also showing in the outer ring. The two in-between rings are primary and secondary colours at different dilutions).

I wasn't convinced by the depth of the test's black either, but serious-black always has been an issue with Procions.

Tucked away on the studio dye shelf were several pots of older dye, some even dating back to 2004 (first opened date), and some unopened pots. I was surprised to have such a collection - usually I only look when ordering new dye. There's also a stack of empty pots. Well-meaning I've intended to send them back to the supplier for re-use but haven't yet taken the final necessary step. Perhaps I should make this a little job for this week. Luckily I had an unopened cyan (though different supplier) and black (and magenta).

I ran a further test, as shown in the second photo where the year of first opening a pot is also shown. Even when painting the cyans the 2007 pot could be seen to be lighter than the 2005 and 2008 pots. To ensure it wasn't a mixing error on my part I made up a further pot of 2007 cyan, shown above the magenta where it (erroneously) says 2008 - I decided against opening a new magenta as the 2006 colour was fine.

A surprise was to find the 2006 black I was previously unsure of now looking better/darker than the old 2005 and newly opened 2008 batch. The 2003 magenta looks as good as the 2006 one, and all lemon yellows (2004, 2005, 2006) looked equally good - though as demonstrated in the colour wheel differences in tone of yellow aren't easy to grasp. For many years I have mixed lemon yellow (and advised students similarly) at a slightly higher concentration than other colours, because it seemed to need it. Perhaps I once had a 'dodgy' yellow and needed to then but this test shows there's no need to. Well that's good for resources and pocket!

To sum up, three dyes opened 18 months ago (at time of purchase) have lasted longer than one opened within the last year (also bought 18 months ago). Another dye just opened (purchased in last year?) is also inferior to that opened 18 months ago. Dyes can fix quite adequately even at five years old.

How to ensure newly purchased dye will be of a higher or equal quality to that 'past its shelf life'? I just don't know. You rely on being supplied with fresh stuff; suppliers aren't likely to tell you if it isn't.

Over the years I've bought Procion MX from three British suppliers. I used to buy cheaper dyes from one just for workshop use (when I was running lots of workshops), but wouldn't use them in my own work because the colour intensity wasn't as good. I shrugged that off as inevitable considering price difference (the 2008-opened cyan and 2005-opened yellow are these dyes, and yes I think the 2008 cyan is marginally lighter than the 2005, but not as pale as the 2007).

Maybe it all began changing when ICI's patent on MX dye ran out and anyone could then manufacture them. One company has been more open than others saying their MX is manufactured in Indonesia and naming the company.

For sure Procion does have a shelf life, though. I found out the hard way in my early years of batikking. It was a commission for a magazine front cover, with the possibility of the next two issues too. I was chuffed, flattered and very scared to have such a prestigious (and well-paid!) job to do. Very close to the deadline I went to boil out the wax - and one major colour bled bled bled! All the impact of colour A against colour B was lost - the design balance skewed and it just didn't buzz any more. There was no time to re-do it, I was too tired and wouldn't have had the subtlety for fine canting work at that eleventh hour. Devastated and despondent I had to explain what had happened. As expected they decided not to go with it despite me asking them to adjust the colours digitally back to how they were originally (at that time I had no computer and no idea whether it could be done). I felt so unprofessional... But a happier ending - some months later they came back to me - they'd decided they liked the design and would attempt colour correction. It was published but the colours they came out with were different from mine.

So... the conclusion on Procion MX dye shelf life is: demand suppliers state how old the dyes are when you buy them. Write not just the date of opening on the pot but also the date of purchase and manufacture. Test them immediately - if they are weaker than the 'old' dyes, hmmm... Don't want to fall out with the suppliers, but really I think they would need to give an explanation.

Of course, if I become a 100% woad dyer, I won't have this problem. Or rather, I very probably will but it's different as variations in woad colour will be as much down to nature and the annual crop - not wholly the grower's responsibility. Synthetic dyes are meant to be consistent.

Tuesday, 8 April 2008

soda ash - where from, how, and what is it really?

The early part of February was taken up with investigations into soda ash, that versatile white powder used not only with fibre reactive dyes as a "fixative" but also as a traditional and versatile household chemical. The article was published in the March 2008 Batik Guild magazine and is also available on my website. There was a lot for me to get my head around, and indeed I needed (repeated) assistance to grasp some of the chemistry. Looking back to my first delvings into soda ash last July I realise that what the article doesn't do is assess the sustainability of using the chemical - in end use in dyeing and scouring (or by inference household use) and through sourcing and manufacturing. The trouble is I'm not confident or clever enough to draw conclusions, only to take them from published research. And I don't know if there is any.

However, I have no problem 'feeling' my way... science is all very good and proper but there is nothing like trusting instinct for getting it right.

After I'd finished the article I sat back and while resting my tired brain considered my earlier thoughts on the white stuff (pre-July 2007). I hadn't really thought about it, of course, but had a vague inkling it was naturally mined something like salt, say. But without any regard for resource sustainability. So my research has left me gobsmacked!

Of the three processes - manufactured (as in UK), mined (as in eg, US and Kenya), and 'gathered' from kelp or salsola ashes (the Old Days) - I cannot say with any certainty or feeling which is the most sustainable. But I've a feeling that at quantities produced globally today, none are. In line with everything else... I feel very uncomfortable at the thought of ripping out Mother Earth's innards, as required to retrieve limestone and rock salt for manufacture (but recognise my hypocrisy as today I put 33 more litres of petrol in my car without flinching). I'm less sensitive to surface mining of trona or natron as they are naturally renewing resources, but I feel Nature is hard pushed to keep up with our consumerist demands. Burning plants would seem the most eco-friendly resource as their annual replenishment is easy to gauge and thus Nature would set the limits. But... 'society' would collapse and (new) resource wars break out if this became soda ash's only source.

I need help to get answers, obviously.

Monday, 25 February 2008

loose dye update 2

A few weeks ago I uncovered the reason for the loose 'magenta' dye, forever slightly washing out but not seemingly weakening the colour on the fabric. Or rather I didn't uncover it, it was explained to me by Stuart at Kemtex... With Procion MX, small amounts of both 'magenta 'and 'cyan' dyes (but especially magenta) continue to move around the fabric a bit when drying. Thus when re-wetted they will rinse out.

It reminds me of warnings on labels in red clothes in days gone by, to always wash reds separately not with other colours, and of ensuing white pinkiness when the warning hasn't been heeded. I think non-MX Procions are used for clothes-dyeing these days which eliminates pink residues.

I did find cyan ('turquoise' in MX parlance) washed out initially then stopped, then magenta ('brilliant red') took over. At least there's no need to keep testing for errors in my dyeing ways. Although I'm a bit annoyed at the time-wasting, there are benefits in that I've learnt more about MX requirements along the way.

Stuart said there is a cationic fixing agent available on the market (and at Kemtex) which is supposed to address this loose-dye situation. Formerly this was formaldehyde based but due to environmental reasons no longer is (info on formaldehyde here and here). Although it resolved washfastness issues it compromised lightfastness so wasn't that wonderful anyway! The new version isn't formaldehyde, but I don't know what it instead IS.

A couple of websites list similar sounding products, Fineotex in India, and Shanghai Tuebingen, a Chinese subsidiary of German company CHT, who make Rewin.

Rewin ST seems the most promising, mentioning the difficult dyes by name but will give "slight shade changes". Slight changes could be catastrophic if a perfect harmony or balance of colours was intended but was then altered. What is so good with Procions is the brilliance of the colours, that complimentaries (or other pairings) can really sing and vibrate against each other. Take that edge away and the whole appears flat and lifeless. Fineotex NFE is apparently eco-friendly but we have only their word for that (or maybe not even that: "the information is in good faith but without warranty"). It doesn't say if it will affect lightfastness or change colours.

Anyway, as my Procion batiks are generally never re-washed after framing there seems no reason for me to need (read 'risk') this additional fixing solution. Or waste world's resources.


I also learnt from Stuart where their MX is made - Indonesia (he did tell me the company name but I'm not going to reproduce it here obviously!). Indonesia is an obvious place for it to be manufactured, considering how much batik is made there and it being an ideal cold water dye that won't melt wax. Stuart assumes it is also still made in India.

Friday, 18 January 2008

loose dye update

The Procion samples had two excursions into the washing machine. First in a pillow case then, as I felt they wouldn't have had suitable exposure to the elements, in onion etc plastic mesh bags. No apparent change in colour intensity. That was before Christmas.

After three weeks 'airing' in my studio, I dropped them into tubs of just-boiled water. Or rather the second lot went into partially cooled boiled water, as I could smell the first lots' plastic tubs rather more keenly than desired. Yes, a lot of dye came out, immediately. I agitated them often, with a hazel stick (in case it's relevant!). The amount of loose dye after an overnight soak was close to the same amount as came out after the first wash/soak. I am bewildered!

They have been rinsed three times (collectively), with plenty of agitation and kneading incorporated. The final rinse/soak water hinted pink. I didn't rinse again, but hung them to dry.

And now dry, there is still no perceivable colour loss. And so...

- If the dye was excess or loosened in the washing machine then why wasn't it all rinsed out there too?

- Has three weeks exposure to air loosened the dye? Impossible surely. But also among my first posits.

- Does Cornish water affect the dye? It's mildly acidic. Perhaps I should alkalise the water and try rinsing again?

- Why, how, can water rinse clean (or nearly clean) and then time after time after drying release more dye when re-wetted?

Sunday, 30 December 2007

who makes procion mx?

When I started working in batik back in Britain I contacted ICI to ask about the safe use and disposal of Procion MX dyes (ICI created them back in the mid-1950s, and in 1991 was still manufacturing them). The then ICI Colours SHE (safe health and environment?) Adviser wrote back with good general advice, along with an assumption that disposal to the sewer in the small quantities I was likely to be using wouldn't be problematic. The adviser also offered to supply the safety data sheets for each individual dye I had.

When these arrived someone I knew working at Severn-Trent Water, and later on someone else at the National Rivers Authority (now the Environment Agency), looked over the data and interpreted it for me. Both said that in the low dilutions I was using Procions, there was no potential harm to aquatic life. If the dye was mixed as a sludge then that was a different matter, Procion is then toxic enough to kill fish. But essentially, the dilute batik doses were of little environmental consequence (at least to fish - my assumption not theirs).

And so, even now in terms of disposal I'm not unduly concerned about using Procions. I still wonder whether, in this respect, they are safer than (most) natural dyes because of their requirement for metal mordants. And of course until I ask people who really know, who have the full facts and the answers, I will keep wondering instead of knowing...


Creation of the dyes is another matter again. ICI no longer makes Procions – it seems Dystar took over manufacturing the full range but they no longer make MX. It's been suggested Procion MX is made in India and I'm making enquiries in an attempt to discover who, where and under what conditions it's now made.

It may sound arrogant and could be completely wrong-headed of me but before at the time I was in touch with ICI, I had assumed that because ICI made the dyes certain environmental procedures and precautions would be met. That high environmental procedures and precautions would be met. I'm older and wiser now and so know not to assume anything with big business. Or with manufacturing in India.


My dithering over whether Procions or natural dyes are the most all-round eco-friendly, eco-sustainable, continues. Which has a lower carbon footprint? Woad, for instance, apparently shouldn't be grown in the same patch more than two or three years in a row as it depletes the soil. Maybe in a rotation system or companion planting soil exhaustion doesn't matter so much but if these or other cropping systems aren't practised, is woad production better or worse than synthetic dyes? I am reading the woad bible, Jamieson B Hurry's "The Woad Plant And Its Dye" (first published 1930, Oxford University Press) and finding some answers. I also know of (and will read up everything available from) Spindigo, a European collaborative research project developing new and sustainable methods of indigo production from woad (Isatis tinctoria), Chinese woad (Isatis indigotica), and polygonum (Polygonum tinctorium). Early in 2008 I intend to visit Woad-inc, Norfolk based growers and producers who also are involved in Spindigo.

The week before Christmas after months of indecision on 'when-to' I called Envision, a southwest based agency that helps businesses with environmental matters. An adviser and I will meet in a few weeks to see how they can help me advance my research and, hopefully, begin to reach some conclusions. I also signed up for a Carbon Trust course (Practical Guide to Footprinting) in February. I feel not only that carbon costing is on its way in to becoming mainstream practice (see here) but along with living systems thinking (nature is role model) it's a major tool for grasping the sustainability implications of every action and production.

Wednesday, 19 December 2007

Procion washfastness tests update

Neither heat-blasting with an iron nor a second dose of fixing has ended the leaching of colour when soaking. But the second-fix test has clearly demonstrated that tinted soak water is nothing more than excess and unfixed/unfixable dye.

The questions remain: how to rinse it all out and should it be there in the first place?

Current cold (but lovely and sunny) weather rendering my studio at an ambient temperature of 16-17 C means it's not a great time to test the Procions at the advised temperatures. I think only that could ascertain how much excess dye can be expected from direct dye painting.

Meanwhile I'll chuck the existing samples into the washing machine next time there's a load to go on, and see if expensive technology makes a difference. Not that I'd want to do this every time, but it is what Ian Bowers of Fibrecrafts recommended a while back.

Thursday, 13 December 2007

Procion washfastness tests

Tests on Procion MX are ongoing. I've found no difference in results between freshly mixed and slightly aged dye (eg several days old without soda ash mixed in).

Nor between dye applied in a warm room (22 C), or in a cooler room (20 C), between warm (32 C) and cool (19 C) temperatures of dye when applied (managed to get dye heated to 32 C in pots on storage heater. That was in the evening, probably in the morning I could get them warmer). I'm aware I hadn't got the dyes to the recommended temperature of 35-41 C or even higher for cyan, so the test may be a false one.

Nor any difference in drying dyed cotton under a polythene sheet (keeping damper for longer thus giving a longer reaction time), and allowing to dry uncovered in natural time (whether warm or cool applied dyes).

Nor any difference between rinsing soda ash off the cotton in cold water before boiling, and not doing so (warm and cool applied dyes).

Nor any difference in drying in a warm room after boiling out wax, and drying in an unheated room (warm and cool applied dyes).

In all cases, the rinse water is clear following the post-boil rinse. But soaking in either hot or cold water loosens first excess cyan, then after some time excess magenta. It would seem that yellow doesn't loosen, because even though it would be hard to see yellow in clear water it certainly would change the magenta or cyan towards either red or green. I don't know about black.

Obviously the photos show some variation in colour between test pots, but the results I'm looking for will show dye in one but not the other.

I have some more ideas to try, including getting dye above 35 C with the ambient temperature up to about 25 C (though once when it was at 23 C it was difficult to keep myself from opening a window), ironing these current tests to give them a super-blast of heat and, applying a second layer of fix to new sections of previously dyed and boiled but not soaked pieces.

Tuesday, 13 November 2007

turn UP the heat?

I checked out my annual electric and water use a few days ago, seeing as both bills had arrived. On electric I'm up marginally since early July, but am still down about 1000 kwh from the year ending June 2006. Frustratingly my water use has remained about the same as the year ending June 2006 (when I wasn't trying), but has been twenty litres lower at 93 litres/day in between. So it can be improved! I think the increase is mainly due to all the water used dip-dyeing earlier in the year.

Over the last month I've been running tests to check out Procion MX's washfastness, or rather the washfastness according to the way I work. I'd been disconcerted to find loose dye on an old but well-fixed batik, and then on other pieces, both Mekong batiks in the waiting and decade old rejects that have lived most of their life in a drawer. Luckily (phew!)... it seems the loose dye is no more than remnant excess dye not washed out during or after boiling out wax. The fixed colour is unaffected. I have always rinsed pieces in cold water after boiling, assuming that as the water was clear it would be enough – but no, it seems a further rinse in hot with Ecover will loosen a little more.

Why hot water will remove unfixed dye straightaway but not cold prompted me to look more into the role of temperature in Procion dyeing. Oh boy. Bang go my carbon reduction credentials.


1 Optimum ambient room temperature for Procion MX dyeing: 20-30 deg C, upper end preferable (various sources).

The winter temperature of my studio and house is, on average, 17-19 C (I don't believe in walking around in t-shirt and bare feet during winter). It may be warmer during summer though. I have always been conscious of ambient temperature for waxing – if I'm wearing more than a t-shirt and a sweatshirt then the room isn't warm enough. But over 20 C? I've been turning the heating up gradually... 4 days later it's just reached 20 C (yeah yeah OK, the outdoor ambient temperature is cooling, it's called November).


2 "Optimum reaction temperatures for Procion MX dyes are between... 35 to 41 C (except for turquoise, which prefers up to... 55 C)" (source: Paula Burch's site)

Oh what? I've no idea what these temperatures mean – in human terms. Hand-hot? Luke-warm? I need to get a thermometer and start measuring, obviously. And then, how would I keep my little jars and mixed-up pots of dye warm in my 20-30 C (upper-end preferable) studio? On top of the storage heater? on a hot plate? sitting in an electric cookpan filled with water maintained at ideal ambient temp?


3 Turquoise (cyan) works at a different temperature to the other colours (source: pburch.net again).

This gives a potential explanation why the cyan on recent test pieces was lighter than expected, and why sometimes cyan can tint the whole cotton during boiling out.


Pondering all this the other day, I realised that Procions are not really suitable for the existing British climate – ironically they could become so with climate warming.

Leaving that aside for a moment, what effect would dye temperatures of 35 - 55 C have on wax? Wax melting points range between 50 and 60 C, slightly higher when resin is added (source: "Batik" by S Soetopo, publ 1983 Indira Bagian Akademi & Sastra). It doesn't bode well for turquoise/cyan, never mind the other colours. Does that also mean most natural dyes are not suitable for batik because of the temperature conflict? At least woad and indigo are OK...

Have I just discovered why batik never was a traditional art form in these isles, despite being practised widely across the world? Does this lack of tradition relate to its low key presence in Britain these days?

Anyway, I need to get on and do some tests... for which I need, firstly, a thermometer. And what's more, no ordinary jam thermometer - starting at 40 C is no good!

Sunday, 14 October 2007

organic cotton - dipdyed re-visited

Since writing up my original findings on dip-dyeing organic cotton I have re-washed in Ecover and rinsed all the test samples. But I've struggled since to take good photos to illustrate the new findings... pixelation appears to distort evenness of dye, but at least colour variation can be seen - relevant for the eco-bleached white percale.

New comments are added at the end of this copy of my original findings: original comments are in blue italic.


powerloom
hot water soak, hot wash with Ecover, boil with soda ash

As discovered in earlier tests, powerloom's wettability is its downfall. Following the (already proved inadequate for handpainting) scouring techniques of boiling with soda ash and soaking in hot water the fabric could be seen to have inconsistently absorbed both water at soaking stage and dye at dyeing stage – the boiled-with-soda surprisingly worse than the soaked only (not boiled for long enough?). A hot wash and soak with Ecover appeared to accept both water and later dye properly. After boiling out, drying and ironing, the same pattern emerges: the hot Ecover wash and soak is the most evenly dyed, let's give it 90%. The hot water soak gets about 65% and the boiled-with-soda about 50%. I'm sure trying an hour long soak in Ecovered water with more agitation (ie washing!) and rinsing would make up that final 10% to give very consistent dyeing.

The Ecover didn't make any difference though to wax removal – around 20 minutes boiling wasn't enough to shift it. The Ecover wash's waxed area feels as stiff as the previous tests but interestingly it doesn't have a darkened stain (from spread ironed-out wax) which I would have expected.

For me, powerloom isn't worth the bother of batikking on if the wax can't be removed easily, but it could be worth pursuing for dyeing only purposes – it's a pretty tough fabric that could have its uses.

The Ecover scoured sample's dyeing rating has risen to 95% following the final wash and rinse in Ecover but I still feel a longer scour in Ecover is worth pursuing (even if the fabric isn't conducive to wax removal).



prima
direct, hot water soak, hot wash with Ecover, boil with soda ash

Being the dua donna of batik fabrics despite its name (primissima comes tops, I am told) I expected perfect results. Prima is my control fabric, despite being not organic (as far as I know), the one to compare all others to. It apparently is ready-prepared for batik – ready to take wax as well as dye. No scouring necessary.

Certainly there is no difference between different scouring techniques. On closer examination all versions show small streakiness consistent with the woven density of the fabric, not a problem but a feature of the fabric. At arm's length the colour appears even.

A couple of the samples show darker dye lines, one is on a crease. The second isn't but possibly is related to the production process though I couldn't say for sure. Nor why part of a crease has taken up more dye while (presumably) others didn't. Perhaps it was dye-bath related (not agitated there enough?), or hasn't been rinsed enough, or came about in the boiling out stage. Only further tests will enlighten, methinks.

The extra final wash in Ecover was enough to remove all traces of the darker lines!



Bishopston handloom
Fabrics handloom

direct, hot wash with Ecover, boil with soda ash

I expected these fabrics to take dye easily whichever scouring process (or none) was used, based on the handpainting results. And I'm not disappointed with the soda ash boiled or Ecover washed ones! If anything, the dipping has improved them. The inconsistency of weave is less obvious or at least regular enough to give a pleasing, vaguely streak "texture".

The direct (to pre-dye soak) versions though do show some unevenness in dyeing. Especially on the Fabrics handloom a straight line with "streaks" below it has paler dye – to be fair I can figure out this line continued on to the Ecover wash Fabrics handloom but only from looking deliberately for it! These lines must have come during the fabric production process as they are not thread/weave related (as the lines previously mentioned are). It may be that a longer soak in Ecover would have shifted them. They don't show in the soda ash boiled sample because it is from part of the fabric that didn't have that line running through it. Will any test ever cover everything that results throw up!

A few dark blemishes in both handlooms still show, but not so bad that I wouldn't wear clothing made with these cottons.

Following the extra final wash in Ecover any inconsistencies in dyeing are hardly apparent. The line mentioned is weave not dye related, revealed by a magnifier.


white percale
hot water soak, hot wash with Ecover, boil with soda ash

Being my favourite fabric so far, I expected these samples to dye beautifully enabling me to further praise this gorgeous percale. But I can't. Nor can I quite put my finger on why either. And then I look again and wonder what's the problem.

What should be top of the whole organic cotton experiment – ecovered hot washed white percale – has a few paler dye patches, akin to bad dyeing (ahem, also to fingermarked "something" preventing dyeing). Could it be I didn't rinse the Ecover out well enough? I'm more inclined to think the problem is a blip in my dyeing (but then might that not also apply to the handlooms?)

All samples have (non-related) dark straight lines one side originating probably from creases (prima also showed one or two of these). But most disconcerting is the impression of little bits of darker dye on mini-crumples right across the cloth, a kind of veining... perhaps they all need a really good wash and rinse. I will report back when this is done.

Big surprise from the final Ecover wash! All samples have lost colour, they are marginally but noticeably lighter than all other cottons. Before it wasn't possible to see any difference.

Whilst the aforementioned darker lines remain, the darker mini-rumples have been shed. Because of both this and the darker lines going in the prima, a further longer wash and rinse in Ecover suggest themselves!


natural percale
hot water soak, hot wash with Ecover, boil with soda ash

Natural percale is another fabric I knew would need scouring, according to previous experiments. Of the three scours tested little difference if any can be perceived in end result. They have a similar bit-of-excess-dye-on-the-surface look as white percale, whilst also having a not entirely even dye look. Again I find it hard to describe exactly what I see, mainly because I don't understand what has happened to make it this way. However, compared to the white percale, I don't see any dark crease dyemarks.

I will see if further washing and rinsing changes anything, and experiment with scouring to see if it's all down to some residue.

Wax wouldn't completely boil out again, despite length of time. Like powerloom, it may be this cloth isn't worth pursuing for batik. There again, that results (usually!) are more than good on white percale points to discovering the difference in production process – can it just be the eco-bleach process that enables the dye to (usually) be better absorbed (I should use the word "bonded") and is it just the lack of eco-bleach that prevents wax being boiled out properly?

There is no discernible change except possibly a reduction in dark mini-rumples. Like the white percale, it will be worth trying a longer wash in Ecover.


voile
hot water soak, hot wash with Ecover, boil with soda ash


Close examination suggests the dye is patchy despite appearing even enough at arm's length. But this is probably due more to the uneven thread width and loose weave making denser thread areas seem pinker than others that allow more background to show through. There seems no difference between scouring methods.

Examining the cloth through a magnifier shows the cloth is (and probably was?) evenly dyed, it is indeed thread width inconsistency suggesting minor variation. The extra wash in Ecover made no discernible difference to dye quality.


nettle mix
hot water soak, hot wash with Ecover

It's the first time I've dyed with this fabric, because of having only a small sample (less than A4). The fabric is slightly stretchy and dense, so more suited to clothing than paintings. It frays easily...

Both samples dyed beautifully evenly though wax was hard to shift and some remains in the fabric. It's hard to say much more without more fabric to look at and understanding gleaned from other tests

Umm... no change, or rather I can't think of anything to say!

Wednesday, 26 September 2007

organic cotton – dip-dyed with Procion

It's a few weeks since I did the dip-dye tests, somehow time has alluded me. Luckily I made notes at the time...

From previous experience of handpainting Procions I devised four groupings of organic cottons, each with a different scouring technique. Not all cottons were in each group if I felt bad results were inevitable or duplication probable (for instance, handloom was likely to dye equally well directly as after a soak in hot water).

direct (unwashed, unsoaked – other than pre-dye soak)
prima, Bishopston handloom, Fabrics handloom

soaked in hot water (soaked in hand-hot water for 30 minutes and rinsed in cold water)
prima, white percale, natural percale, voile, powerloom (extra 5 minutes and separate soak), nettle

soaked in hand-hot water plus Ecover (non-biological) for 30 minutes and rinsed in cold
prima, Bishopston handloom, Fabrics handloom, white percale, natural percale, voile, powerloom (extra 5 minutes and separate soak), nettle

boiled in water with soda ash for 10 minutes then rinsed in cold
prima, Bishopston handloom, Fabrics handloom, white percale, natural percale, voile, powerloom (extra 5 minutes boil)

All were dyed in the same bath for the same length of time. The dye was Procion MX-8B Brilliant Red (or magenta as I call it) and recipe, with the intention to match the handpainted colour, as follows:

dry cloth (without wax): 200 grams
dye bath litres: 6 litres
dye powder: 2 x 2.5 ml level teaspoons
salt (dissolved in a litre of water): 300 grams
soda ash (dissolved in 0.5 litres water): 60 grams

The cotton was well soaked in cold water prior to dyeing, excess water being squeezed out. Dye, dissolved in water, was added gently and stirred in. The cloth was added and agitated for some minutes, then removed and replaced after a third of the salt solution was added. A second third of the salt solution was added after five minutes, and the rest of it five minutes after that. Both times cloth being removed and replaced, and well agitated in between. Five minutes on the soda ash solution was added, cloth replaced and agitated regularly over a further 45 minutes. The cloth was removed and well rinsed. After drying it was boiled to remove the waxed headings, plunged into cold water with Ecover to harden and loosen remnant wax, then rinsed before drying and ironing.

All fabrics "took" dye and the colour intensity is very close in all, with only voile and nettle mix (first testing) appearing marginally darker, presumably due to the weave. Magenta (aka Brilliant red MX-8B) was probably not the best colour to use... in retrospect. It has an ability to partially stain even without fix being applied, so if dye has stained and not bonded to any of the fabrics I would be hard pressed to notice!


Results

prima
direct, hot water soak, hot wash with Ecover, boil with soda ash
Being the dua donna of batik fabrics despite its name (primissima comes tops, I am told) I expected perfect results. Prima is my control fabric, despite being not organic (as far as I know), the one to compare all others to. It apparently is ready-prepared for batik – ready to take wax as well as dye. No scouring necessary.

Certainly there is no difference between different scouring techniques. On closer examination all versions show small streakiness consistent with the woven density of the fabric, not a problem but a feature of the fabric. At arm's length the colour appears even.

A couple of the samples show darker dye lines, one is on a crease. The second isn't but possibly is related to the production process though I couldn't say for sure. Nor why part of a crease has taken up more dye while (presumably) others didn't. Perhaps it was dye-bath related (not agitated there enough?), or hasn't been rinsed enough, or came about in the boiling out stage. Only further tests will enlighten, methinks.



powerloom
hot water soak, hot wash with Ecover, boil with soda ash
As discovered in earlier tests, powerloom's wettability is its downfall. Following the (already proved inadequate for handpainting) scouring techniques of boiling with soda ash and soaking in hot water the fabric could be seen to have inconsistently absorbed both water at soaking stage and dye at dyeing stage – the boiled-with-soda surprisingly worse than the soaked only (not boiled for long enough?). A hot wash and soak with Ecover appeared to accept both water and later dye properly. After boiling out, drying and ironing, the same pattern emerges: the hot Ecover wash and soak is the most evenly dyed, let's give it 90%. The hot water soak gets about 65% and the boiled-with-soda about 50%. I'm sure trying an hour long soak in Ecovered water with more agitation (ie washing!) and rinsing would make up that final 10% to give very consistent dyeing.

The Ecover didn't make any difference though to wax removal – around 20 minutes boiling wasn't enough to shift it. The Ecover wash's waxed area feels as stiff as the previous tests but interestingly it doesn't have a darkened stain (from spread ironed-out wax) which I would have expected.

For me, powerloom isn't worth the bother of batikking on if the wax can't be removed easily, but it could be worth pursuing for dyeing only purposes – it's a pretty tough fabric that could have its uses.


voile
hot water soak, hot wash with Ecover, boil with soda ash
Close examination suggests the dye is patchy despite appearing even enough at arm's length. But this is probably due more to the uneven thread width and loose weave making denser thread areas seem pinker than others that allow more background to show through. There seems no difference between scouring methods.


Bishopston handloom
Fabrics handloom
direct, hot wash with Ecover, boil with soda ash
I expected these fabrics to take dye easily whichever scouring process (or none) was used, based on the handpainting results. And I'm not disappointed with the soda ash boiled or Ecover washed ones! If anything, the dipping has improved them. The inconsistency of weave is less obvious or at least regular enough to give a pleasing, vaguely streak "texture".

The direct (to pre-dye soak) versions though do show some unevenness in dyeing. Especially on the Fabrics handloom a straight line with "streaks" below it has paler dye – to be fair I can figure out this line continued on to the Ecover wash Fabrics handloom but only from looking deliberately for it! These lines must have come during the fabric production process as they are not thread/weave related (as the lines previously mentioned are). It may be that a longer soak in Ecover would have shifted them. They don't show in the soda ash boiled sample because it is from part of the fabric that didn't have that line running through it. Will any test ever cover everything that results throw up!

A few dark blemishes in both handlooms still show, but not so bad that I wouldn't wear clothing made with these cottons.


white percale
hot water soak, hot wash with Ecover, boil with soda ash
Being my favourite fabric so far, I expected these samples to dye beautifully enabling me to further praise this gorgeous percale. But I can't. Nor can I quite put my finger on why either. And then I look again and wonder what's the problem.

What should be top of the whole organic cotton experiment – ecovered hot washed white percale – has a few paler dye patches, akin to bad dyeing (ahem, also to fingermarked "something" preventing dyeing). Could it be I didn't rinse the Ecover out well enough? I'm more inclined to think the problem is a blip in my dyeing (but then might that not also apply to the handlooms?)

All samples have (non-related) dark straight lines one side originating probably from creases (prima also showed one or two of these). But most disconcerting is the impression of little bits of darker dye on mini-crumples right across the cloth, a kind of veining... perhaps they all need a really good wash and rinse. I will report back when this is done.


natural percale
hot water soak, hot wash with Ecover, boil with soda ash
Natural percale is another fabric I knew would need scouring, according to previous experiments. Of the three scours tested little difference if any can be perceived in end result. They have a similar bit-of-excess-dye-on-the-surface look as white percale, whilst also having a not entirely even dye look. Again I find it hard to describe exactly what I see, mainly because I don't understand what has happened to make it this way. However, compared to the white percale, I don't see any dark crease dyemarks.

I will see if further washing and rinsing changes anything, and experiment with scouring to see if it's all down to some residue.

Wax wouldn't completely boil out again, despite length of time. Like powerloom, it may be this cloth isn't worth pursuing for batik. There again, that results (usually!) are more than good on white percale points to discovering the difference in production process – can it just be the eco-bleach process that enables the dye to (usually) be better absorbed (I should use the word "bonded") and is it just the lack of eco-bleach that prevents wax being boiled out properly?


nettle mix
hot water soak, hot wash with Ecover
It's the first time I've dyed with this fabric, because of having only a small sample (less than A4). The fabric is slightly stretchy and dense, so more suited to clothing than paintings. It frays easily...

Both samples dyed beautifully evenly though wax was hard to shift and some remains in the fabric. It's hard to say much more without more fabric to look at and understanding gleaned from other tests


Conclusion and further action
- wash samples in Ecover and rinse these tests, then re-consider findings.

- time to learn a thing or three about scouring, and the processes that organic fabrics undergo and don't, as compared to "conventional" cotton production.

- further dip-dye tests (with a different colour) following variations of Ecover scours.



ps have I invented a new verb – to ecover – meaning to wash with environmentally responsible washing liquid (or powder)?

edit 14 October 2007: see more recent update

Tuesday, 11 September 2007

organic cottons - Procion dye 2

I ran the same painting test again (here and here) on to these same cloths that were boiled during wax removal, but used freshly-mixed dye. By which I mean while one lot of wax was being boiled out, the rest of the cloth was getting a boil, let's call it a quick scour. On top of that the boiling water had previously been engaged in scouring another load of cotton. Let's call it multi-tasking...

Painting on of fix and later of dye wasn't much changed on the powerloom – blotchy and incomplete. It needs serious scouring. It reminds me of the woes I had several years ago testing the then available organic cottons. Of the other fabrics that initially showed some resistance, the penetration and spreading ability of fix and dye were much improved on the voile but natural percale was still slow to absorb. All others were fine and after boiling out of wax, both voile and Fabrics handloom showed full penetration of dye but natural percale was still incomplete - another candidate for deep meaningful scouring (and research!).

Wax not wholly removed from the first boiling was apparent in several of the fabrics during the second painting of dye and fix, but only in the powerloom did it resist dye to the extent that wax lines show on the reverse.

Before the second painting I waxed the word "boiled" in fresh wax, to later compare its wax removal ability with old wax. As I understand it Candlemakers Batik Mix wax is a mixture of beeswax, microcrystalline, paraffin and two resins, adapted from a traditional Indonesian recipe. Which part of that mix is difficult to shift I'm not sure, however Ian Bowers from Fibrecrafts suggested the guilty party is propolis not originally cleaned from beeswax. Hopefully I can investigate this more another time but for now it suffices to say that during boiling the new wax shifted more readily than the old overcooked, even on stubborn powerloom (though it took more than a five minute boil).

Following the second boil-out the black is marginally less intense throughout but I feel this is down to a minor recipe difference (being humanly not scientifically measured) and not related to the cloths having been boiled. Other than black, on the two handlooms, white percale and prima the dye intensity doesn't vary between boiled and unboiled areas. On voile it is marginally but noticeably deeper. On natural percale the two areas appear the same on the front (painted side) but on the reverse colours in the boiled area are deeper though not quite fully penetrated and lighter than the front. Dye absorption is improved in the boiled areas of the powerloom notably with dye penetration, but... well enough already said on powerloom.

Where to next? Dip-dye tests and then a serious look at scouring of powerloom, natural percale and voile (and scouring issues) before returning to hand-painting dyes.

Seeing how Isabella Whitworth is managing to test, learn and practise with both fabrics and dyes on real work (her scarves) makes me cringe at how I've limited myself to meaningless diddy patches and minimal measures. In some ways I've wasted a lot of cloth and dye (and time)... and in future do want to test with real work. Not just for resourcefulness reasons but because I'm getting frustrated at not making art!

photos show (top) powerloom wetted with soda ash fix, (second) powerloom painted with Procion; both showing need for scouring and tell-tale unremoved-by-boiling wax lines.

organic cotton - Procion dye 1

Following are observations I made last month after hand-painting Procion MX dyes on to the organic cottons.

Summary: Dye was absorbed fine on prima, white percale, and seemingly Bishopston handloom. Dye wasn't fully absorbed to the reverse side on Fabrics handloom, voile and natural percale, though it was marginal on the handloom. On powerloom it had hardly penetrated to the reverse side.

Hence powerloom requires a serious attempt at scouring. To compare results I will do equivalent tests on all other fabrics. I see two levels of scouring – boiling in water with soda ash and soaking in warm water with soda ash. The powerloom is so heavily opposed to receiving dye my inclination is to start with boiling and if that works try again with warm water. If it doesn't work... well, I'll decide then!

After boiling out I found the dyes had fixed adequately on all cloths except, as expected, the powerloom. Colour was lighter on the reverse of the natural percale and marginally so on the voile and Fabrics handloom, due to incomplete penetration of dye. It was fine on the others.

This said, on comparing the boiled-out results with unboiled test strips two things were apparent:

Firstly, the cyan was consistently not as intense as it should be, suggesting the dye is already past its shelf life (though bought only in December 2006 and not opened until early August when starting these tests). I also was aware of more cyan colour emerging into the boil-water. Remnant colour here tends to be "loose", not re-bonding with the fabric. But even with the first batch of prima and the two handlooms the cloths have taken on a bluish tint, more apparent in the handlooms than prima. An explanation could be that the boiling-water was the same water plus soda ash used for scouring the cottons for indigo dyeing, and that the loose dye has re-acted with the soda ash and cloth. Additionally I had applied fix to a further area of each test but abandoned original plans to dye it in the first stage, so there was "free" fix around from here too. But "blue tint" has happened a few times in the past - on individual cloths in plain water – so something else could be happening... but what? Or is it just down to old dye?

This "free" fix and/or (my feeling) the badly-fixed powerloom dyes might be responsible for some other unexpected dye transfer on to the voile and Bishopston handloom by getting wet and being temporarily in contact with the powerloom, which also shows signs of dye transfer.

Have I got it in for the powerloom? Am I giving it a hard time? Yes! Yes! Yes! Just as well really,if everything was working perfectly I'd feel my tests weren't adequate!

Secondly, intensity of the other three dyes is as expected after boiling out, but the unboiled test strips are so much deeper that I perhaps could look again at the recipe I created back in the early 1990s when first starting batik in this country. At that time, I ran tests that gradually increased the proportion of dye to water until the maximum intensity of colour after boiling was reached. That recipe is one level 10 ml spoonful of dye powder to 300 ml water (whether or not urea is added to the water to prolong drying time and thus intensify colour). It would be great if less powder achieved equivalent results!

More than showing the outcomes, the photo highlights the limitations of technology and superiority of human eye. In real life all dyed areas of all the cottons have similar hues and intensity (except powerloom) including voile, which only appears darker because of shadow showing through its loose weave. Certainly none are as red as the photo suggests they are.

Thursday, 16 August 2007

indigo and organic cotton

Last week I went on Vivien Prideaux's two-day indigo workshop in Plymouth, part of the inspiring touring show 'Indigo' currently at Plymouth City Museum and Art Gallery. And last Tuesday I had a truly wonderful indigo dyeing day working alongside friend and fellow batikker Isabella Whitworth. I feel I have come on in leaps, bounds and confidence since my first few forays into indigo dyeing with Abi Evans some years ago, which is great because that's what workshops are for!

The experience making up and working with my own vat yesterday was elating, also disturbing as I realise I don't have space for ongoing indigo dyeing here. The mess! Vivien meant it when she said indigo would get everywhere. Isabella and I worked in her double garage with tarpaulins on the floor to catch drips and hold puddles. Abi also worked in a garage sized space and outdoors. When I move, if I don't acquire a garage I will certainly need space for a garage sized shed just for dyeing. For now I had pondered doing it in the kitchen near the back door, and close to the drying line outside... but not now I've remembered what a messy person I am! Small scale my tiny bathroom could be OK, but as I don't really work small scale it won't. Why not in the studio itself? Easy! Don't want a wet floor - it's carpeted (in a fashion). Nor do I need stray indigo powder/granules/streaks/smears popping up all over...


Vivien and Isabella worked their vats in different ways to reduce the indigo (to a soluble state suitable for dyeing, by de-oxygenating the water). Vivien used lime and zinc dust, and Isabella hydrosulphite and caustic soda (as did Abi). "Zinc lime" is, I think, the traditional way still practised by some village craftsmen/women but commercially has been replaced by the "hydros" technique. Vivien indicated that hydros is more reliable but by using fierce chemicals is less environmentally friendly. Both need more research on my part to understand the sustainability issues.

Vivien had two vats already on the go which needed re-activating (that is, re-de-oxygenating) and Isabella made hers up fresh that day (though as mine wasn't "exhausted" by the time I finished will re-activate it another time). Vivien had one natural and one synthetic vat, Isabella's were synthetic though she also uses natural indigo. So, I've been lucky to have experienced both within a short space of time. Vivien's explanation of the difference between natural and synthetic starts in its mode of production – natural indigo is derived from the indigofera species of plants, extracted from its leaves and stems; synthetic is pure chemistry – nothing more or less than the exact chemical formula that is pure indigo – petro-chemically derived. Natural indigo isn't pure - its impurities are what gives it its character... such as colour varying slightly. With synthetic you get digital perfection each time, predictable and measurable.

My inclination is that production of synthetically-produced indigo is probably no better and may be worse environmentally than fibre-reactive dyes; on the other hand only a finite amount of natural indigo can be produced each year (without encroaching on food crop land), and although at a low price in the west because of being imported from lower cost countries, its relative scarcity should be recognised by being used only in dyeing "things" that carry a value of their own - not a financial value but a respect or spiritual value, a value for community and future generations. I am not sure where my work fits into that yet but I know what I shouldn't be doing! Ideal would be a vat that can be replenished/re-activated over and over rather than making up a new one each time, that is if I convert completely to indigo-dyed batik. Having to take regular care of a vat would ensure a good relationship with it, one that wouldn't treat the dye as commodity. To contrast, it's hard to not view synthetically-produced, market-quantified dyes as commodities, and with that attitude how could I really put 'mana' into my work?

Most of the first day of Vivien's workshop was taken up with shibori – aaagh... sewing! Needle, thread and I do not good companions make, but I worked diligently throughout the day only getting narked at going-home time when finding the thread used wasn't adequate for puckering up the cloth. I unpicked all my samples at home that evening and by 1 am had re-made them all with proper-puckering embroidery thread. Although the shibori part of the workshop didn't particularly interest me I do believe in making the most of opportunities to learn new skills, they can open new ways of thinking or approaches (eg, I see now how it's possible with thread and puckering to make cloth three-dimensional, even though that wasn't the intention here). The second day was dyeing day. And my sewing worked – brilliantly in some cases, I humbly thought! Big mistake though was to not sketch, photograph or otherwise note down the technique used in each for future reference. Too much in a rush to get to the vat, I think.

As well as dyeing the shibori pieces I tested small samples of the organic cottons with mixed success. With so many others using the vats it was impossible to do a controlled kind of testing. They were getting exhausted too quickly (they=vats not participants!), and although all took the dye some are far paler than others. So I carried out this testing again at Isabella's, with 2 five min dips on each. These samples were boiled first in soda ash water to scour them. Additional sample pieces that had only been washed in warm water with soda were also tested.

At Isabella's I also dyed a 2 x 1.2 metre length of prima, to get a grasp of vat size. The tub began with about ten litres of dye, which had reduced a bit by the time of the first dip, and a bit more by the third. Dry, the cloth shows uneven dyeing streaks at one end. Although all the cloth was below the surface, the cloth/dye/tub ratio wasn't high enough to ensure all was opened out and able to absorb dye. A deeper vessel containing twenty litres dye would be my next aim, along with a contraption to hold the cloth open top and bottom as it goes in – research and design cap needed!

Today is washing out day... more to follow.

top pic - shibori and indigo dyed pieces drying at Vivien Prideaux's workshop. Mine are just right of centre stage, hanging on the looped railings.
middle pic - Isabella Whitworth amongst her batikked and dipped indigo scarves (pre-dyed in annatto). The vat I worked with is under the blanket inside on the right.
bottom pic - My organic cotton tests drying at Vivien Prideaux's workshop

Thursday, 9 August 2007

organic cotton testing 2

Today I painted the organic cottons with basic Procion colours (cyan, magenta, yellow, black, as I call them, showing my graphics background). As a reminder, the test fabrics have been only soaked for 30 mins in water, rinsed twice then drip dried. None were heavily creased from this, in fact, while painting I wondered if I was working on straight from the roll fabric!

There were a few surprises, which weren't so surprising after I'd thought about them... the white eco-bleached percale took dye very close to acceptably but the natural percale didn't. Something in the eco-bleaching must have made the fibres more receptive to dye – though the final analysis won't come until after boiling out the wax. Both percales were gorgeously smooth to wax on, just like prima, and despite their expense which I daren't check back on at the moment are currently top of the list. The two handlooms took dye easily, which doesn't surprise me, but what I can't figure out is whether they have been prepared for dyeing or not – instinct suggests not, because the weave is so haphazard and price low. It warrants investigation, because if the chemical treatment given to other cotton to make it super regular also prevents dyeing then... well something to ponder once known!


1 Greenfibres soft voile
waxing – smooth enough to work on but waxing lines look pixelated because of looseness of weave. Meaning some lines may not be thick enough to withhold dye.
soda ash fix application – very slow and unspreading, may not be consistent.
hand-painting dye – no spreading at all, but seems to have absorbed through.

2 Greenfibres natural percale
waxing – beautifully smooth and even lines.
soda ash fix solution – slow, eventually soaking through.
hand-painting dye – virtually no spreading and not completely through at once or when dry.

3 Greenfibres eco-bleached white percale
waxing – very smooth! fantastic for waxing.
soda ash fix application – just about OK, soaked through but not immediately.
hand-painting dye – spreads slowly, and slowly through.


4 Bishopston handloom

waxing – penetrates cloth fantastically but the uneven texture was apparent, drawing the canting was a little rough.
soda ash fix application – fine, no problem.
hand-painting dye – easily spreads and penetrates.

5 Fabrics Ltd powerloom
waxing – it wasn't too bad for waxing as regards smoothness of surface but penetration problems came once the wax started cooling.
soda ash fix application – a joke! No penetration!
hand-painting dye – seemingly no absorption at all, dye not penetrating at all. Cloth is definitely coated with something that needs removing.

6 Fabrics Ltd handloom
waxing – penetrates well, seems a little smoother for drawing than Bishopston's handloom.
soda ash fix solution application – fine, no problem.
hand-painting dye – easily spreads and is absorbed.

7 Textile Techniques prima
waxing – absolutely lovely to work on but seemingly not quite as smooth as percale!
soda ash fix solution application – fine
hand-painting dye – smooth, very fast absorption and spread.

Summary: Dye was absorbed fine on prima, white percale, and seemingly Bishopston handloom. Dye wasn't fully absorbed to the reverse side on Fabrics handloom, voile and natural percale, though it was marginal on the handloom. On powerloom it had hardly penetrated to the reverse side.

Hence powerloom requires a serious attempt at scouring. To compare results I will do equivalent tests on all other fabrics. I see two levels of scouring – boiling in water with soda ash and soaking in warm water with soda ash. The powerloom is so heavily opposed to receiving dye my inclination is to start with boiling and if that works try again with warm water. If boiling doesn't work... well, I'll decide then!

The other reason for starting with boiling is that I need to boil out the wax to test fastness of dye on tests already done, so can boil other cloth at same time (not ideal to do it in waxy/dyey water but good enough!).

Thursday, 2 August 2007

organic cottons - testing begins

Finally! I have started testing the range of organic cottons, six in total plus prima as a control (also nettle mix fabric, but I have such a small sample that testing will be limited). The cottons include some I consider too loose or tight a weave for good waxing (specific waxing tests coming later), and others that might be perfect but have many inconsistencies in the weaving.

In fact, were it not for their organic, fair trade status I would reject them for poor quality – this is far more a reflection on me and western society than on the cottons! We have been groomed to expect and demand perfection. But one of the defining characteristics or quirkiness of batik is its non-perfection – however accomplished the artist there will be variations in their waxing of line widths, starts and endings. These may not always be discernible to the naked eye, but if the design was instead computer-generated to total perfection, of the two works of art the human-created one would resonate better, more naturally. I once heard a similar comparison from a musician comparing human drumming to that of a drum machine – it's the slight imperfections and variations that give a more pleasing and natural rhythm.

So, while I practise batikking with these cottons I also will have to ponder the nature of the fabrics and the effect any weaving irregularities might have on a final piece of art. Or other end purpose - soft furnishing, clothing etc.

The first round will have three separate sessions: painting base Procion dyes with soda ash fix already in the cloth; dip-dyeing a single colour of Procion; dip-dyeing into indigo.

Today is prelim day - soaking a sample of each cloth in cool water for 30 minutes, rinsing twice then hanging to dry. This may or may not be enough pre-treatment before starting waxing and dyeing but ideally it'll be the minimum necessary. It all depends on how and with what each fabric has been treated during process, and if these need removing before dyeing and how. Certainly organic standards require far less chemical treatment than mainstream textiles, which is a good thing but not always helpful for dyeing! See here and here for more info.

So this first stage may be a failure... or a part-failure. The second round isn't yet planned, no running before walking etc!

In case you haven't already spotted I'm not a connoisseur of textiles, I don't know the speak, so here's a batik lay person's initial impressions of the different fabrics:



1 Greenfibres soft voile
organic certified, fair trade

Smooth surface and minimal irregularities, but such a loose weave that I think finely-detailed batik wouldn't be possible. It's also very see-through, which could work well for hangings in some circumstances but not so good for framed work. Off-white natural colour.









2 Greenfibres natural percale
organic certified, fair trade

Beautifully smooth surface – is it treated? Very fine dense and regular weave – might it be too dense for waxing? Several dark flecks in the weave, say 10 per 10 cm square, some of which can be scratched out. They are small enough that they might not be too distracting... An off-white natural colour.









3 Greenfibres white eco-bleached percale
organic certified, fair trade

As the natural percale above, also a gorgeously smooth surface and dense fine consistent weave. The eco-bleaching presumably has taken care of the dark flecks. It is whiter than all the other fabrics but not as brilliantly white as the prima. More a natural white shall we say?










4 Bishopston handloom (calic
o)
fair trade certified, organic

Right from the beginning my highest hopes were with this hand woven calico – quite possibly because Bishopston's website gives more information on its origins than other companies, and I have bought clothes from them with which I have been mightily pleased. But... the weave is sooooo uneven: the piece I am looking at now shows a sudden change in weaving like a new person had taken over whose technique gave a different weight and texture. One moment it is so, then from the next line on the weave is finer, looser. Probably it is just a switch in yarn to a finer one, but the difference is striking. But as it's more consistent either side then presumably the cloth could be cut along the "join" with each side separately worked on. Except it's not then that consistent – the wave density and opaqueness varies a lot. But this certainly gives the cloth a character of its own, though I feel it could distract from or even destroy certain designs or imagery. It also contains a few obvious dark flecks within the weave and some loose ends of thread both of which are rough and raised compared to the rest of the cloth which is smooth with a good weave density for waxing. Off-white natural colour.






5 Fabrics Ltd powerloom unbleached calico
fair trade certified, organic

A very even weave but probably too dense for good waxing, and maybe hand-painted dye penetration. Pleasantly smooth but many dark flecks, about 8 small and 8 very small per 10 cm square, though some can be scratched out. Enough flecks to be a feature of the fabric. Off-white, natural colour.









6 Fabrics Ltd handloom calico
fair trade certified, organic

Somewhat like the other handloom, this fabric has sudden major inconsistencies. This time though they are in both the warp and the weft, and being singular thicker lines would seriously disrupt any design. Other than these the weave varies consistently enough to be an acceptable feature, if that makes sense! There are a few darker thicker woven-in stretches of thread, and a few white bobbly ones, which if in the wrong place could detract from a design, as could the odd few loose thread ends. The cloth is smooth enough for waxing, with a good density of weave for fine work. Off-white natural colour.






7 Textile Techniques prima
neither organic nor fair trade, though in their favour the suppliers have a good attitude

After primissima, prima is reputedly the next finest cotton for batik work. It has a very smooth, even surface and should take wax beautifully. The weave isn't 100 per cent perfect but the density varies only slightly though regularly enough for it to be an acceptable feature. There is though one 2 cm long thicker thread
that is prominent and might detract, also a handful of very small white bobbles. The weave weight and density is similar to the two handlooms. The cotton is bleached very white. Apparently prima needs no pre-treatment – it is ready to be worked on. It does feel like the smooth-smooth surface has gone after soaking!






8 Greenfibres nettle mix
organic certified, fair trade


Monday, 11 June 2007

slow travel, slow talk

Three strangers, three conversations. Had I driven (as would have been my former inclination as everything could be visited (ie "done") in a day) then I would never have met these people, never would have had such interesting and stimulating exchanges with them. But as I travelled slowly, walking or by train (other than lifts to and from home, and one to a railway station), taking two days, there was time, and so I did. Taking it slow and being away also made it a mini-holiday and back home I feel energised and invigorated...

I went to Slimbridge, Britain's first wetland nature reserve last week. I travelled on to Bath to see the Batik Transitions exhibition at the Museum of East Asian Art, staying overnight in Bath Youth Hostel. Here is the first conversation, I will post the others later.

Conversation One
After being dropped at Slimbridge village by my lift, I enjoyed a pleasant half-hour's walk from the centre past cows moving field and a working canal lock-bridge. Just before the centre a sign invites you to view and read about their reed bed filtration system. All their waste water and sewage is filtered through several stages including gravels and different plant groupings. All the nasty bits for us are food for bacteria that live in the reeds root network. Clean water eventually flows out into a wildlife pond, proof it works! Adam Joseph Lewis Centre at Oberlin College both incorporates a reed bed system in their building and explains its workings well.

Last year I researched wax removal processes*, including disposal of both used wax and the cleaning agent (in my case, boiling water). It included the effects of disposal via the sewer, which I contrasted with direct disposal into the ground. But disposal via reedbed filtering hadn't crossed my mind so I seized this moment to learn more (had I been driving I would have already left, because of the intention of "doing" Bath in the same day). After a phone conversation or two, a WWT specialist met me and kindly gave some outline advice for my situation.

A reed bed filtration system would probably be impractical due to scale. Scale of my practice more than scale of space needed for filtering! The system would need to be regularly "fed" waste water to stay active/alive, so including household waste water/sewage would make sense. Umm, what about when I go away, say for two weeks? Yes, not advised, it's long enough to starve the reed bed. I pondered collective action as a solution but feel in my street only one household might consider it without thinking it weird. For now, anyway. Who knows about the future?

Every reed bed system needs to be designed precisely for the potential waste it receives, so my hypothetical one would need to take dyes into account as well as waxy water. Chemical dyes and natural dyes – I am still considering switching to natural dyes. Procions would need more than a casual conversation to analyse but I feel in the doses I use they would break down sufficiently and harmlessly (in the early 1990s I sought advice on their disposal via mains sewage from someone working for the then National Rivers Authority and a housemate working for Severn Trent Water authority; both OKd them). Natural dyes also might affect micro-organisms within the reed bed – they are essentially chemicals too. But what was made apparent during the talk was incompatibility of inorganic materials to reed bed systems – such as metal mordants used to fix natural dyes.

I have read and heard from time to time that chemical dyes are (or can be) more environmentally friendly than natural dyes simply because of the mordants used for fixing most natural dyes. I really doooo need to look into this properly... and the carbon cost of both. I also have an inkling that wood ash or just plain wood can be used for fixing. Indigo wouldn't have the same concerns, not requiring a mordant. Not to say it wouldn't introduce other problems.

But the biggest problem to adopting a reed bed system at my studio and house would be location location location... the garden slopes uphill from the back of the house. Aaagh! Completely the wrong direction! But a point to consider for when I move...

* The wax removal article needs a bit of amending before being posted here, I will try to do this soon.